Trans-European Plastics.

Its French manufacturing plant makes a campaign of over 500 products that argon change to wholesaler and large retailers throughout Europe. The mettlesome society dispatches orders within 24 hours of receipts victimisation an international carrier. All consumers would expect authoritative their requirements in tull within one week. The manufacturing military operation Is based on bargain return, employing 24 large Injection molding machines.Mould changes (Set-ups) charge on average three hours, at an estimated damage of 500 per set-up. TEP had faced declining in delivery reliability, change magnitude levels of flnlshed goods Inventory and go productivity. Falling productlvlty apparently resulting from Split-betches where only government agency of a planned production batch is produces to overcome immediate shortages. Because of current high demand for many products, the backlog of twist for planned stock replenishment currently averages two weeks and so all factory o rders must be planned faraway In advance.Recently. however, to minimize the total hail of set-ups and to maximize capacity utilization, all products are planned tor a minimum production run ot 20 ours. The factory operates on three seven-hour shift, Monday to Friday 105 hours per week, for 50 weeks per year, fixing overtime, typically 15 hours on a Saturday, has been worked most of the last years. Sunday is never used for production, allowing access to machines for routines and major overhauls.Speculate on what the companys schema appears to be. 6. Compute quality-sales indices and quality damage indices for each of the five years. Is it possible to access the effectiveness of the companys quality-management program from these index set? (10 Marks) 7. List several examples of each quality-related cost that is, prevention, appraisal, and internal and external failure that efficacy result from the production of TEP products. Improvement and scheme 8. Adapt an Implementation o f six-sigma breakthrough strategy for TEP.Explain each section of TEP six -sigma clearly. 9. phone if the cost of fuel increased by 25% per liter it would greatly come upon the overall of TEP cost of production, price per unit of measurement product, and many more. Do estimation of increased in cost on hardly a(prenominal) of TEP product. Some of the product may be above its acceptable price range. And purport action needed to be interpreted by TEP to strategize its company. 10. If TEP needed to boost up the positioning in the manufacturing industries.